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AirPlx for MROs

Say yes to the work your bays can take.

Long jobs, varied aircraft, constant repositioning. 'Can we take it in March?' stops being a guess and starts being something you can check.

The outcomeCapacity decisions get made against the real layout, not a bay count.

An AirPlx hangar layout for a maintenance operation: a large aircraft positioned over its maintenance docks in the center, four business jets arranged around it, and status labels reading On Jacks and clearances of 5 and 7 feet

It means we can get people with wrenches in their hands on the airplane faster, and that's how we make our money.

Brian Burke
Operations Planning Specialist
Duncan Aviation

~50%

Less time planning hangar stacks

Brian Burke, Duncan Aviation

How the flow works

What it looks like.

  1. AirPlx hangar statistics: aircraft count, utilization, dimensions, estimated value, estimated tow time and safety score
    01

    Check real capacity

    What's committed, for how long, and what's still free three months out.

  2. AirPlx showing an aircraft on jacks and the clearance it requires from neighboring aircraft
    02

    Assign the bay

    Place it where it fits, with room for the jacks, the stands and the clearances the job needs.

  3. AirPlx showing a tow at 28 degrees against a 30 degree nosewheel steering limit, marked amber
    03

    Move it as work progresses

    Long jobs move. Every reposition is planned, checked against tow limits, and logged.

  4. AirPlx Base View showing Hangar 1 and its main ramp on a satellite image, with every aircraft drawn in the position it is parked in, each labeled with its tail number and the time it was last moved
    04

    Keep everyone current

    Planners, technicians and leadership all open the same live picture.

An AirPlx schedule timeline for maintenance work, listing aircraft by tail number and type down the left and showing each job as a bar spanning May and June

01Check real capacity

Know it fits before you commit the slot

Wingspan, length, height and tail clearance all get checked against the actual bay. The awkward part of MRO planning was never the airframes you handle every week. It's the one type a year that turns out not to clear the door, discovered by the crew who towed it up to the threshold.

  • 1,000+ aircraft with verified dimensions
  • Overhead obstacles and jacked aircraft accounted for
  • Multiple hangars and bays planned together
  • Custom aircraft/obstacles: No wings. No tail. No problem.
AirPlx showing an aircraft on jacks and the clearance it requires from neighboring aircraft

02Assign the bay

Find a spot that works: jacks, stands and clearances included

Whether the airframe fits is the easy half of a bay assignment. The rest is whether the jacks go under it, the stands go around it, and it can still come out when the job behind it finishes six weeks later. You can see all three while you're choosing.

  • Stands and jacking equipment given room around the aircraft
  • Door height and column positions part of the decision
  • Departure order checked, so nothing is trapped behind
  • The assignment visible to the floor, not just the planner
A close view of an AirPlx hangar layout with a twin-engine turboprop circled in red and marked Tow limit, showing 88 degrees required against a 30 degree steering limit

03Move it as work progresses

Repositioning that does not depend on who is on shift

Aircraft in long-duration work get moved over and over. Every move carries the checklist and the tow limits for that airframe and leaves a record behind it, so a jet that's been in the shop since March still has a complete movement history in May.

  • Aircraft-specific tow checklists and limits
  • Every reposition logged against the aircraft
  • Movement history across the whole job
AirPlx Base View showing a hangar and its ramp on satellite imagery with a parked jet and a helicopter, and an open date and time picker set to August 12, 2026 with a note reading 17 trips scheduled

04Keep everyone current

Less dependence on one planner's memory

In most MROs the real capacity model lives in one person's head, and everybody knows whose. Putting it on screen means the shop keeps running the week they're out, and it means leadership can see what the planner sees without having to interrupt them to ask.

  • Current location and status for every aircraft
  • Reporting across aircraft and time on site
  • Planners, technicians and leadership on one view
AirPlx Base View on an iPad: every aircraft on base listed down the left by hangar, beside a satellite view of the field with Hangar A, B and C outlined and each aircraft labeled with its tail number
AirPlx hangar audit on a phone: tail numbers grouped by hangar, each marked present, missing or moved, with eight marked and three pending
AirPlx on a phone for tail 166378, a Gulfstream G500 in Hangar 100: Tow / Move, Extend / Depart, Walkaround and Report Damage as full-width buttons, above a trip timeline logging its arrival in Hangar 100, a damage report issue, a move to Ramp Junin, where it is now, and an indefinite departure

In the hangar

Make updates while you walk the floor

Long jobs move, and the record of where everything sits goes stale between one walk of the floor and the next. Marking what's where, and working a reposition against that airframe's tow limits, both happen on a phone in the hangar.

  • Walk the floor and mark what is present, missing or moved
  • Tow checklists worked at the aircraft rather than signed off afterwards
  • Planners see the change without asking who moved it

What it replaces

Capacity planning by spreadsheet and recollection.

  • Bay plans kept in a spreadsheet
  • Capacity answers based on bay counts, not dimensions
  • Repositioning decided verbally on the floor
  • Walking the hangar to find an airframe
  • One planner holding the whole model
  • Discovering a fit problem when the aircraft arrives

Getting started

This is not a drawing tool.

We build your hangars and bays from your real dimensions and load the airframes you see, including the awkward ones. Every fit gets checked against those measurements. Nothing here is eyeballed on a canvas, which is the difference between this and the drawing package the last planner used. Most shops are working in days.

  • Your bays measured, not approximated from a drawing
  • As many hangars and bays as you run
  • Planners, floor and leadership all included
  • The unusual airframes loaded before you need them

Next

Plan ramp and hangar space

Placement, fit and capacity in one view.

Track operations

Location and status across long-running jobs.

Multi-location operations

Consistent standards across more than one site.

Frequently asked questions

How accurate are the 3D aircraft dimensions?

Every aircraft in our database has a 3D model with manufacturer-verified dimensions: wingspan, length, height, tail height, wing height, and ground clearance. This ensures precise fit verification for any bay. For aircraft not in our database, we source dimensions from official specs and add them same-day.

Can AirPlx handle multiple hangars and bays?

Yes. AirPlx supports unlimited hangars and bays within your facility. You can view them individually or together, and our optimization engine considers all available space when suggesting assignments.

How does AirPlx handle maintenance schedule changes?

When schedules shift, AirPlx automatically recalculates conflicts and highlights affected bays. You can drag-and-drop to reassign aircraft, and the system will warn you of any new conflicts before you finalize changes.

What about integrating with our existing MRO software?

AirPlx integrates with popular MRO management systems via API. We can sync aircraft schedules, customer data, and work orders. Contact us for details on specific integrations.

How long does implementation take for an MRO?

Most MRO facilities are fully operational within 1-2 days. We handle hangar setup, bay configurations, and team training. Complex facilities with multiple hangars may take slightly longer.

Can we track maintenance history in AirPlx?

AirPlx focuses on space planning and scheduling rather than detailed maintenance tracking. However, we integrate with MRO management systems that handle work orders, parts, and maintenance history.

Business jet parked on an empty apron at dusk, with a control tower and airport buildings behind it

Book a demo

See it working on your bays.

Pick the job you're least sure you can fit. We'll configure your bays and give you an answer either way.